Friday 28 April 2017

Haulin’ Juice: This Company Wants To Take the Tesla Approach Large-Scale with Electric Semi Trucks

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Haulin' Juice: This Company Wants To Take the Tesla Approach Large-Scale with Electric Semi Trucks

From the May 2017 issue

Trevor Milton wants to do Elon Musk one better in the field of zero-emission transportation. With his Nikola EV semi-tractors, he hopes to disrupt the market for the largest commercial trucks on our roads, just as Tesla did for luxury sedans. His business model even borrows the inventor Tesla’s first name.

But Milton, who made his fortune developing heavy-duty natural-gas powertrains, is embracing hydrogen for his Class 8 long-haul trucks. “People are taking a lot of intermediate steps, and I think that’s the wrong way to do it,” he said of the slow crawl toward a hydrogen infrastructure. He plans to develop a network of refueling stations along the nation’s major shipping corridors concurrently with the introduction of his trucks.

Tractor Dream

The One isn’t all-wheel drive, because only one rear axle is powered. But there are two electric motors on both its front (1) and forwardmost rear (2) axles, which also enables torque vectoring. Those axles feature independent suspension, promising a smoother ride than most big rigs. The hydrogen tanks (3) sit aft of the cab, while the fuel cell (4) and the battery pack (5)—all 32,000 cells—are beneath the floor.

Tractor Dream

Milton’s Nikola One is the supercar of sleeper cabs. Four 800-volt electric motors fed by a 320-kWh lithium-ion battery, which is itself powered by a hydrogen fuel cell mounted below the frame rails, combine to shove 1000 horsepower and 2000 pound-feet of torque through a two-speed automatic transmission. With the 5000-psi hydrogen tank filled to capacity, the Nikola One can travel between 800 and 1200 miles, depending on how close the payload is to its 65,000-pound capacity. A typical diesel tractor-trailer gets between 5 and 7 mpg. Nikola claims the equivalent of 13 to 15.

All of these specs exceed industry benchmarks, as does the price. At $450,000 to $500,000, the One would cost four times as much as the average sleeper. But that includes maintenance for seven years plus hydrogen for a million miles (a 7-mpg Peterbilt would burn nearly $360,000 in ­diesel fuel over that distance at today’s prices). Testing starts next year, and while there’s only one working prototype, Milton says he has about 8000 orders and production booked for five years starting in 2020.

Haulin' Juice: This Company Wants To Take the Tesla Approach Large-Scale with Electric Semi Trucks

Tougher EPA requirements through 2027 essentially require truck manufacturers to embrace electrification. But diesel prices—not Milton’s lack of billions or his strategy to produce boundless quantities of hydrogen from solar arrays—may stop Nikola. Diesel costs about $2.50 per gallon at this writing. Even if it rises to $3.50—the threshold at which most large fleets would buy more efficient trucks, according to a recent University of Michigan survey—truck operators prefer more affordable upgrades such as improved aerodynamics, idle-reduction measures, and speed limiters.

There is some hope, however, in the same survey, which found that 30 percent of all operators said they would consider hydrogen and electric powertrains in the next two years. But those people might not stick around to buy once they see the Nikola’s price.

Space Truckin’

Who’d ever have thought that driving could be faster than the internet? With enough data, it is. Amazon’s Snowmobile is a 45-foot-long, 68,000-pound hard drive in a tractor-trailer. (The name is a riff on Snowball, Amazon’s large-scale data-transfer service.) For up to half a million bucks per month, Amazon will bring a trailer to you and transfer up to 100 petabytes (100 million gigabytes) to it, then physically drive the data to Amazon’s nearest cloud server. Total upload speed: less than a month by truck versus a few years over even a high-speed internet connection.

Haulin' Juice: This Company Wants To Take the Tesla Approach Large-Scale with Electric Semi Trucks

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